Product Description
YOX Series Constant Filling Fluid Coupling
Application:
It is a hydraulic component of transmission of a kind of power type to the hydraulic coincidence machine of square type. Because its efficiency is high, the structure is simple, can drive load to start steadily , Improve performance of starting, improve kinetic energy strength, have protect function, can isolate sprain shaking and a, The load of balanced every electrical machinery in many drives chain of electrical machinery, And reduce the impact electric current of the electric netting, So used widely in some aspect, such as mining machinery, chemical industry, metallurgical industry, food, architecture, traffic,etc…
The characteristic and operation principle:
There are YOX type and TVA type 2 series in limit hydraulic coincidence machine of square type in our factory produces, YOX type is formed from initiative and passive parts mainly. The initiative ones include complement, front half is connected with the axle, latter half is connected with the axle, elasticity block,pump wheels and outer cover. passive parts Include the axle and turbine mainly The initiative link with former motives and some passive parts link with working machine.
The structure of TVA type is the same as YOX type basically, but the airtight pattern is adopted outside airtight, Have increased the structure of dismantling and putting.
The torsion of the original motive is transmitted by the job liquid in the coincidence machine. Pump change the kinetic energies into liquid mechanical energies . Turbine turn the kinetic energy of the liquid into the mechanical energy. The axle drives load through exporting. There is not mechanical connection between the wheel of pump and turbine.
Our products range:
+YOTCGP series Variable speed fluid coupling
+YOTCG series Variable speed fluid coupling
+YOTCHP series Variable speed fluid coupling
+YOTCHZ series Variable speed fluid coupling
+YOTCQ series Variable speed fluid coupling
+YOTCHF series Variable speed fluid coupling
+Constant fluid coupling, such YOX, TVA series.
Sample Product Photos:
Production Equipment Photos:
Mainly Cooperation Customer:
Raw material yard, ore beneficiation, sinter plant and pellet, coke oven plant, iron making plant, steel making plant.
Successful Projects Feedback:
Note: We also accept the repair work projects, and provide spare parts for variable speed fluid coupling.
If you have any related projects need our proposal, feel free to contact us. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Role of Fluid Couplings in Heavy-Duty Mining Equipment
Fluid couplings play a critical role in heavy-duty mining equipment, offering several advantages that enhance the performance, safety, and longevity of the machinery:
- Soft Start: In mining applications, where large equipment like crushers, conveyors, and draglines are involved, fluid couplings provide a soft start to the motor, gradually ramping up the torque and reducing the shock and stress on the drivetrain. This ensures smoother equipment startup and prevents sudden power demand spikes.
- Torque Limiting: Fluid couplings act as torque limiters, protecting the equipment from sudden overloads and torque surges during operations. This feature prevents damage to the motor, gearbox, and driven components, thus increasing the reliability and lifespan of the equipment.
- Load Distribution: In mining equipment with multiple driven components or motors, fluid couplings enable efficient load distribution among the components. This ensures that each component shares the load appropriately, preventing uneven wear and improving overall system efficiency.
- Overload Protection: The inherent slip feature of fluid couplings allows them to slip at high loads, providing overload protection to the equipment. In case of unexpected jams or blockages in conveyor belts or crushers, the fluid coupling can slip, preventing costly damage to the equipment.
- Vibration Damping: Mining operations can generate significant vibrations that can be damaging to the equipment. Fluid couplings help dampen vibrations, reducing stress on the components and minimizing wear and tear.
- Reduced Maintenance: By preventing sudden torque surges and overloads, fluid couplings reduce the need for frequent maintenance and repairs, saving both time and money for mining operators.
Heavy-duty mining equipment operates in harsh and challenging environments with high loads and abrasive materials. Fluid couplings used in mining applications are designed to be robust, durable, and resistant to contaminants like dust and water.
Overall, fluid couplings play a vital role in ensuring the efficient and reliable operation of heavy-duty mining equipment, contributing to increased productivity and reduced downtime in mining operations.
Real-World Case Studies: Improved Performance with Fluid Couplings
Fluid couplings have been widely adopted in various industries, and numerous real-world case studies demonstrate their positive impact on performance and efficiency. Here are a few examples:
Case Study 1: Mining Conveyor System
In a large mining operation, a conveyor system used to transport heavy loads of ore experienced frequent starts and stops due to fluctuating material supply. The abrupt starting and stopping led to significant wear and tear on the conveyor components, causing frequent breakdowns and maintenance downtime.
After installing fluid couplings at critical points in the conveyor system, the soft start and stop capability of the fluid couplings significantly reduced the mechanical stress during operation. This led to a smoother material flow, reduced conveyor wear, and extended equipment life. Additionally, the fluid couplings’ overload protection feature prevented damage to the conveyor during peak loads, ensuring uninterrupted production.
Case Study 2: Marine Propulsion System
In a marine vessel equipped with traditional direct drive systems, the crew faced challenges in maneuvering the ship efficiently. The fixed propeller arrangement made it challenging to control the vessel’s speed and direction accurately, leading to increased fuel consumption and decreased maneuverability.
By retrofitting the vessel’s propulsion system with fluid couplings, the ship’s performance improved significantly. The fluid couplings allowed for flexible and smooth speed control, enabling precise maneuvering and reduced fuel consumption. The ability to adjust the load on the propeller enhanced the vessel’s overall efficiency, resulting in reduced operating costs and improved environmental sustainability.
Case Study 3: Industrial Pumping Station
In an industrial pumping station, the constant starting and stopping of the pumps caused water hammer and pressure surges within the pipeline network. The sudden hydraulic shocks led to pipe bursts, valve failures, and increased energy consumption.
After implementing fluid couplings in the pump drive systems, the pumps could be softly started and stopped. The fluid couplings’ torque control capabilities ensured a gradual increase in pump speed, eliminating water hammer and pressure surges. As a result, the pumping station’s reliability improved, maintenance costs decreased, and the energy consumption reduced due to smoother pump operations.
These case studies demonstrate the positive effects of using fluid couplings in various applications. They highlight how fluid couplings contribute to improved performance, reduced mechanical stress, enhanced control, and cost savings in industrial machinery and systems.
“`
What is a Fluid Coupling and How Does It Work?
A fluid coupling is a type of hydraulic device used to transmit torque and power between two shafts without direct mechanical contact. It consists of three main components: the impeller, the turbine, and the housing. Fluid couplings are commonly used in various industrial applications, such as heavy machinery, conveyors, and automotive drivetrains.
Working Principle: The fluid coupling operates based on the principle of hydrodynamic power transmission. It uses a hydraulic fluid (usually oil) to transfer torque from the driving shaft (input) to the driven shaft (output).
1. Impeller: The impeller is mounted on the input shaft and is connected to the prime mover (e.g., an electric motor or an engine). When the prime mover rotates the impeller, it creates a swirling motion in the hydraulic fluid.
2. Turbine: The turbine is connected to the output shaft and is responsible for transmitting the torque to the driven system. The swirling motion of the hydraulic fluid generated by the impeller causes the turbine to rotate.
3. Fluid Filling: The area between the impeller and the turbine is filled with hydraulic fluid. As the impeller rotates, it creates a vortex in the fluid, which in turn causes the turbine to rotate.
4. Fluid Coupling Working: As the impeller and turbine are enclosed in the housing, the hydraulic fluid transfers rotational energy from the impeller to the turbine without any direct physical connection. The fluid coupling allows some slip between the impeller and the turbine, which enables smooth torque transmission, dampens shock loads, and provides overload protection.
5. Slip: Under normal operating conditions, there is a slight speed difference (slip) between the impeller and the turbine. This slip allows the fluid coupling to absorb shock loads and dampen vibrations, protecting the connected machinery from sudden jolts and overloads.
Fluid couplings are advantageous in applications where a gradual start-up and controlled acceleration are required. They provide a smoother and more flexible power transmission compared to direct mechanical couplings like gear couplings or belt drives.
However, it’s important to note that fluid couplings have some energy loss due to the slip, which can result in reduced efficiency compared to direct mechanical couplings like gear couplings or belt drives.
editor by CX 2024-05-08
China supplier Best Price PP Compression Fittings Plastic Fluid Quick Coupling
Product Description
Product Description
| 1 | Material | polyethylene, polyethylene/PP |
| 2 | Size | DN20-110MM |
| 3 | Working Pressure | PN10,PN16 |
| 4 | Color | Light Blue,dark blue ,black |
| 5 | Application | Irrigation and water distribution |
Related Products
Advantages
1. Easy installation: light weight
2. Quick connection: perfect sealing performance.
3. PP material is recycled and environment-friendly
4. Low flow resistance: smooth interior walls and low friction
5. High corrosion resistant: resist chemical matters and electron chemical corrosion
6. Non-toxic: no heavy metal additives, covered with dirt or contaminated by bacterium
7. Widely used : Farming irrigation, Water supply, Greenhouse, Industry, Golf courses, Swimming pools, Cable conduits,etc
Company Profile
High Mountain Pipe is dedicated to the manufacturing and sales of various kinds of plastic pipes, fittings, valves, related plumbing equipments, etc. And we can provide professional solution method for complete pipe system. The production and sales volume of leading products of PE water supply pipes and HDPE drainage pipes ranks among the highest in the industry.
The company covers an area of about 200,000 square CHINAMFG and has 6 workshops, 30 production lines, 300 workers, and 200,000 tons annual ability. It is a comprehensive enterprise integrating science, industry and trade. The industries involved are: research, production, development, manufacturing, and polymer materials of plastic pipes. All products meet the requirements of national inspection standards or enterprise inspection standards. Application
The company’s products are widely used in the construction of civilized ecological village, factory and mine construction,
small town construction, municipal engineering, urban-rural integration construction, new town construction and other fields.
Certifications
FAQ
Q1: May I get 1 sample before placing order?
Re: Yes, Sample are available. For normal products, samples are for free and you just need to bear the freight; For those high value products, you just need to freight and certain product cost. When we both cooperate for some times or when you are our VIP customer, free sample will be offered when you need.
Q2: Which payment is available for your company?
Re: T/T, L/C or Ali trade insurance. You can choose the 1 which is convenient for you.
Q3: How and when can I get my goods after payment?
Re: For small quantity products, they will be delivered to you by international courier(DHL, FedEx, TNT etc.) or by air. Usually it will cost 3-5days that you can get the goods after delivery. For large quantity products,shipping by see is worthwhile.It will cost days to weeks to come to your destination port, which depends on where the port is.
Q4: Is there any possible to use my appointed label or package?
Re: Yes. If needed, we’d like to use label or package according to your requirement.
Q5: How can you guarantee the goods you offer is qualified?
Re: We always believe honesty and responsibility are basis of 1 company, so whatever products we provide for you all are qualified. We will have goods tested and provide COA before delivery for sure.
Q6:Is the price on this page correct?
Re: The listed price is only for reference, for latest price, pls contact us directly.
Main products
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Factors Influencing the Thermal Performance of a Fluid Coupling
The thermal performance of a fluid coupling, specifically its ability to dissipate heat and maintain operating temperatures within acceptable limits, is influenced by several factors:
- Power Rating: The power rating of the fluid coupling, which indicates its capacity to handle a specific amount of power, affects its thermal performance. Higher power ratings generally result in higher heat generation, so it’s essential to choose a fluid coupling with an adequate power rating for the application.
- Operating Speed: The operating speed of the fluid coupling is a critical factor. Higher speeds can lead to increased heat generation due to friction and viscous losses. It’s essential to consider the operating speed to ensure the fluid coupling can handle the heat produced at the given speed.
- Ambient Temperature: The ambient temperature of the environment in which the fluid coupling operates also plays a role in its thermal performance. Higher ambient temperatures can impact the cooling efficiency and may lead to increased operating temperatures.
- Load Variation: Applications with varying loads can experience changes in heat generation. Fluid couplings used in such systems must be capable of handling the thermal effects of load fluctuations without exceeding temperature limits.
- Cooling Method: The cooling method employed in the fluid coupling design significantly affects its thermal performance. Some fluid couplings use natural convection for cooling, while others incorporate forced cooling methods such as internal or external cooling circuits. The cooling system’s efficiency directly impacts the ability to dissipate heat effectively.
- Fluid Properties: The properties of the fluid inside the coupling, such as viscosity and heat capacity, influence thermal performance. The choice of fluid can affect the amount of heat generated and the efficiency of heat dissipation.
- Operating Time: The duration of operation also affects the thermal behavior of the fluid coupling. Continuous operation or extended duty cycles may lead to higher operating temperatures, requiring careful consideration during selection.
- Proper Maintenance: Regular maintenance, including lubricant inspection and replacement, is crucial for optimal thermal performance. Contaminated or degraded fluid can impact the heat transfer characteristics of the coupling.
It’s essential to consider these factors when selecting a fluid coupling to ensure that it can effectively manage heat generation and maintain safe operating temperatures in the specific application.
Fluid Couplings for Soft-Start Applications in Conveyor Systems
Yes, fluid couplings are well-suited for soft-start applications in conveyor systems. Soft-starting is the gradual acceleration of the conveyor belt to reduce sudden mechanical stress and current spikes during startup. Fluid couplings provide a smooth and controlled method of power transmission, making them ideal for achieving soft-start capabilities in conveyor systems.
When a conveyor system equipped with a fluid coupling starts, the fluid inside the coupling initially acts as a viscous medium, allowing the input and output shafts to rotate at different speeds. As the fluid coupling fills with fluid, it gradually transmits torque and smoothly accelerates the conveyor belt.
One of the significant advantages of using fluid couplings for soft-start applications is that they provide adjustable startup times. By controlling the amount of fluid inside the coupling, the startup acceleration rate can be precisely tuned to match the specific requirements of the conveyor system.
The soft-start feature offered by fluid couplings helps in several ways:
- Mechanical Stress Reduction: The gradual acceleration minimizes mechanical stress on the conveyor belt, pulleys, and other components, leading to extended equipment life and reduced maintenance costs.
- Energy Savings: Soft-starting prevents sudden current spikes and reduces the power demand during startup, resulting in energy savings and improved efficiency.
- Improved Conveyor Belt Life: By avoiding abrupt starts, the wear and tear on the conveyor belt are reduced, leading to longer belt life and decreased downtime.
- Enhanced Conveyor Control: Soft-start capabilities enable better control over the conveyor system, allowing operators to optimize the material flow and prevent product spillage or jamming.
Fluid couplings offer reliable and cost-effective soft-start solutions for conveyor systems across various industries, including mining, manufacturing, and material handling. They are particularly beneficial when dealing with heavy loads or long conveyor belts, where the avoidance of sudden shock loads is critical.
In summary, fluid couplings are a popular choice for soft-start applications in conveyor systems due to their smooth and controlled power transmission, adjustable startup times, and the ability to reduce mechanical stress and energy consumption during startup.
Selecting the Right Size of Fluid Coupling for Your Application
To ensure optimal performance and efficiency, it’s essential to choose the right size of fluid coupling for a specific application. Here are the key steps in the selection process:
- Identify the Application Requirements: Understand the torque and power requirements of your application. Determine the maximum torque and power that the fluid coupling needs to transmit to meet the operational demands of the machinery or equipment.
- Check the Speed Range: Consider the speed range of your application. Ensure that the fluid coupling can operate effectively within the desired speed range, providing adequate torque transfer across the entire speed spectrum.
- Consider the Fluid Coupling Type: Choose the appropriate type of fluid coupling based on the specific needs of your application. Hydrodynamic fluid couplings are suitable for applications requiring smooth and gradual torque transmission, while constant-fill fluid couplings are more suitable for applications where some slip is acceptable.
- Calculate the Service Factor: Determine the service factor, which accounts for any additional loads or impacts the fluid coupling may experience during operation. Multiply the maximum torque requirement by the service factor to obtain the design torque.
- Refer to Manufacturer Data: Consult the manufacturer’s data sheets and specifications for various fluid coupling models. Compare the design torque with the torque capacity of different fluid coupling sizes to find the most suitable match for your application.
- Consider Safety Margins: It’s advisable to apply safety margins to ensure reliable operation. Select a fluid coupling with a torque capacity higher than the calculated design torque to account for potential variations in load or operating conditions.
- Verify Space Constraints: Ensure that the selected fluid coupling fits within the available space in your machinery or equipment, considering any installation restrictions or dimensional limitations.
By following these steps and carefully evaluating the requirements of your specific application, you can select the right size of fluid coupling that will deliver optimal performance, efficiency, and reliability.
editor by CX 2024-05-08
China high quality Aluminum Nylon Fluid Safety Thread Nozzle Holder Sandblasting Coupling
Product Description
Aluminum Nylon Fluid Safety Thread Nozzle Holder Sandblasting Coupling
Our Advantage
We are experienced as we have been in this industry as a manufacturer for more than 10 years. Both of quality and service are highly guaranteed. Absolutely prompt delivery. We can produce according to specific drawings from customers. Welcome OEM/ODM project. Strict control on quality. High efficient and well trained sale service team. ISO9001, CE and SGS certified.
FAQ
1.Q: Are you a producer or trading company?
A: We are an experienced manufacturer. We own production line and kinds of machines.
2. Can you make our specific logo on the part?
Yes please provide me your logo and we will make your logo on the part.
3. Can you manufacture products according to my drawings?
Yes we can manufacturer according to client’s drawings if drawings or samples are available. We are experienced enough to make new tools.
4. Q: Can I get some samples?
A: We are honored to offer you our samples. Normally it is for free like 3-5 pcs. It is charged if the samples are more than 5 pcs. Clients bear the freight cost.
5. Q: How many days do you need to finish an order?
A: Normally it takes about 30 days to finish the order. It takes more time around CHINAMFG season, or if the order involves many kinds of different products.
6. what kind of rubber washer do you apply to camlock couplings?
Normally we use NBR gasket.
contact-info.html /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Key Parameters in Designing a Fluid Coupling System
Designing a fluid coupling system requires careful consideration of various parameters to ensure optimal performance and efficiency. Here are the key parameters to take into account:
- Power Rating: Determine the power requirements of the connected equipment to select a fluid coupling with an appropriate power rating. Undersized couplings may lead to overheating and premature wear, while oversized couplings can result in energy losses.
- Input and Output Speeds: Consider the rotational speeds of the input and output shafts to ensure the fluid coupling can accommodate the desired speed range without slipping or exceeding its limitations.
- Torque Capacity: Calculate the maximum torque expected in the system and choose a fluid coupling with a torque capacity that exceeds this value to handle occasional overloads and prevent damage.
- Fluid Viscosity: The viscosity of the fluid inside the coupling affects its torque transmission capabilities. Select a fluid viscosity suitable for the application and operating conditions.
- Start-Up and Load Conditions: Analyze the start-up torque and load variations during operation. The fluid coupling should be capable of handling these conditions without excessive slip or stress on the drivetrain.
- Environmental Factors: Consider the ambient temperature, humidity, and potential exposure to contaminants. Ensure the fluid coupling’s materials and sealing mechanisms can withstand the environmental conditions.
- Size and Weight: Optimize the size and weight of the fluid coupling to minimize space requirements and facilitate installation and maintenance.
- Torsional Resonance: Evaluate torsional resonances in the system and select a fluid coupling with appropriate damping characteristics to mitigate vibrations.
- Overload Protection: Determine if overload protection features, such as slip or torque limiting, are necessary to safeguard the connected equipment from damage.
- Compatibility: Ensure the fluid coupling is compatible with the specific application, including the type of driven equipment, its mechanical characteristics, and any other interrelated components in the drivetrain.
- Operational Costs: Consider the long-term operational costs, maintenance requirements, and efficiency of the fluid coupling to optimize the overall lifecycle cost of the system.
- Safety Standards: Adhere to relevant safety standards and regulations in the design and installation of the fluid coupling system to ensure safe and reliable operation.
By carefully evaluating these parameters and selecting a fluid coupling that aligns with the specific requirements of the application, engineers can design a reliable and efficient fluid coupling system for various industrial and power transmission applications.
Fluid Couplings in Pumps and Compressors
Yes, fluid couplings can be effectively used in pumps and compressors to optimize their operation and improve overall efficiency. Here’s how fluid couplings are beneficial in these applications:
1. Smooth Starting: Fluid couplings provide a soft-start capability, which is particularly advantageous for pumps and compressors. During startup, the fluid coupling allows the pump or compressor to gradually reach the desired operating speed, reducing mechanical stress on the equipment and preventing sudden torque spikes.
2. Overload Protection: Pumps and compressors may experience sudden changes in load due to variations in fluid demand or system pressure. A fluid coupling acts as a torque limiter and protects the connected equipment from damage during such overload conditions. It slips and absorbs excess torque, preventing mechanical failures and downtime.
3. Torque Control: Fluid couplings enable precise control over the torque transmitted to the pump or compressor. This feature allows operators to adjust the output speed and torque to match the specific requirements of the application, ensuring optimal performance and energy efficiency.
4. Vibration Damping: The inherent damping properties of fluid couplings help in reducing vibrations in pump and compressor systems. This not only extends the life of the mechanical components but also enhances the reliability of the entire system.
5. Energy Efficiency: By eliminating the need for direct mechanical connections and providing smooth acceleration, fluid couplings contribute to energy savings in pumps and compressors. The reduction in shock loads and vibrations leads to lower energy consumption and improved overall efficiency.
6. Heat Dissipation: Continuous operations in pumps and compressors can generate heat, potentially affecting the equipment’s performance. Fluid couplings have the ability to absorb and dissipate heat, maintaining proper operating temperatures and ensuring consistent performance.
7. System Protection: In addition to overload protection, fluid couplings also protect pumps and compressors from torque fluctuations, which can occur during transient conditions. This protection prevents mechanical damage and enhances the longevity of the equipment.
Overall, fluid couplings offer several advantages in pump and compressor applications, including smooth starting, overload protection, torque control, vibration damping, energy efficiency, heat dissipation, and system protection. These benefits make fluid couplings a valuable component in optimizing the performance and reliability of pumps and compressors in various industrial settings.
Fluid Couplings and Variable Speed Control
Fluid couplings are well-suited for certain applications that require variable speed control. While fluid couplings are primarily designed for smooth power transmission and torque multiplication, they can be used in combination with other devices to achieve variable speed control.
The primary method of achieving variable speed control with a fluid coupling is by using a hydraulic coupling or a hydraulic torque converter. A hydraulic coupling is essentially a fluid coupling with an additional chamber that allows for controlled fluid flow. By adjusting the fluid flow rate, the output speed can be varied, thus providing variable speed control.
Hydraulic torque converters are similar to fluid couplings but have an additional component called a stator. The stator redirects the fluid flow in a way that enhances torque multiplication at low speeds and improves efficiency at high speeds. By altering the stator’s position, the output speed can be varied, enabling variable speed control.
Variable speed control with fluid couplings is often used in applications such as industrial machinery, mining equipment, and certain types of vehicles. It allows for smooth and efficient speed adjustments without the need for mechanical gear changes, providing flexibility in various operating conditions.
However, it’s important to note that while fluid couplings can offer some degree of variable speed control, they are not as versatile as other speed control mechanisms like variable frequency drives (VFDs) or electronic controllers. Therefore, the selection of the appropriate speed control method depends on the specific requirements and characteristics of the application.
editor by CX 2024-05-07
China supplier Flange Cast Iron Coupling Steel Universal Joint Cardan Pump Rubber Motor Disc Curved Tooth Flex Rigid Drive Shaft Nm Yox Fluid Jaw Flexible Chain Gear Couplings
Product Description
Excellent powder metallurgy parts metallic sintered parts
We could offer various powder metallurgy parts including iron based and copper based with top quality and cheapest price, please only send the drawing or sample to us, we will according to customer’s requirement to make it. if you are interested in our product, please do not hesitate to contact us, we would like to offer the top quality and best service for you. thank you!
How do We Work with Our Clients
1. For a design expert or a big company with your own engineering team: we prefer to receive a fully RFQ pack from you including drawing, 3D model, quantity, pictures;
2. For a start-up company owner or green hand for engineering: just send an idea that you want to try, you don’t even need to know what casting is;
3. Our sales will reply you within 24 hours to confirm further details and give the estimated quote time;
4. Our engineering team will evaluate your inquiry and provide our offer within next 1~3 working days.
5. We can arrange a technical communication meeting with you and our engineers together anytime if required.
| Place of origin: | Jangsu,China |
| Type: | Powder metallurgy sintering |
| Spare parts type: | Powder metallurgy parts |
| Machinery Test report: | Provided |
| Material: | Iron,stainless,steel,copper |
| Key selling points: | Quality assurance |
| Mould type: | Tungsten steel |
| Material standard: | MPIF 35,DIN 3571,JIS Z 2550 |
| Application: | Small home appliances,Lockset,Electric tool, automobile, |
| Brand Name: | OEM SERVICE |
| Plating: | Customized |
| After-sales Service: | Online support |
| Processing: | Powder Metallurgr,CNC Machining |
| Powder Metallurgr: | High frequency quenching, oil immersion |
| Quality Control: | 100% inspection |
The Advantage of Powder Metallurgy Process
1. Cost effective
The final products can be compacted with powder metallurgy method ,and no need or can shorten the processing of machine .It can save material greatly and reduce the production cost .
2. Complex shapes
Powder metallurgy allows to obtain complex shapes directly from the compacting tooling ,without any machining operation ,like teeth ,splines ,profiles ,frontal geometries etc.
3. High precision
Achievable tolerances in the perpendicular direction of compacting are typically IT 8-9 as sintered,improvable up to IT 5-7 after sizing .Additional machining operations can improve the precision .
4. Self-lubrication
The interconnected porosity of the material can be filled with oils ,obtaining then a self-lubricating bearing :the oil provides constant lubrication between bearing and shaft ,and the system does not need any additional external lubricant .
5. Green technology
The manufacturing process of sintered components is certified as ecological ,because the material waste is very low ,the product is recyclable ,and the energy efficiency is good because the material is not molten.
FAQ
Q1: What is the type of payment?
A: Usually you should prepay 50% of the total amount. The balance should be pay off before shipment.
Q2: How to guarantee the high quality?
A: 100% inspection. We have Carl Zeiss high-precision testing equipment and testing department to make sure every product of size,appearance and pressure test are good.
Q3: How long will you give me the reply?
A: we will contact you in 12 hours as soon as we can.
Q4. How about your delivery time?
A: Generally, it will take 25 to 35 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order. and if the item was non standard, we have to consider extra 10-15days for tooling/mould made.
Q5. Can you produce according to the samples or drawings?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6: How about tooling Charge?
A: Tooling charge only charge once when first order, all future orders would not charge again even tooling repair or under maintance.
Q7: What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.
Q8: How do you make our business long-term and good relationship?
A: 1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Maintenance-Free Fluid Coupling Options
Yes, there are maintenance-free fluid coupling options available in the market. Advances in fluid coupling technology have led to the development of maintenance-free or low-maintenance designs that offer extended service intervals and reduced downtime.
These maintenance-free fluid couplings typically incorporate features that minimize wear and prolong the operating life of the coupling, reducing the need for regular maintenance and lubrication.
Some of the key features and technologies found in maintenance-free fluid couplings include:
- Sealed Design: Maintenance-free fluid couplings often come with a sealed design that prevents the ingress of contaminants and dirt, reducing the risk of internal damage and wear.
- High-Quality Materials: These couplings are constructed using high-quality materials that exhibit excellent durability and resistance to wear, ensuring a longer lifespan.
- Lubrication-Free Operation: Certain maintenance-free fluid couplings utilize special fluid formulations that provide long-lasting lubrication, eliminating the need for frequent fluid changes or refills.
- Robust Bearings: Maintenance-free fluid couplings are equipped with robust bearings that can withstand high loads and operate smoothly without the need for regular maintenance.
- Advanced Monitoring Systems: Some modern fluid couplings are equipped with advanced monitoring and diagnostic systems that provide real-time data on coupling performance, enabling proactive maintenance planning and minimizing unexpected failures.
By opting for a maintenance-free fluid coupling, industries can benefit from reduced maintenance costs, improved reliability, and increased productivity. These couplings are particularly valuable in applications where access to equipment for regular maintenance is challenging or in remote locations where maintenance resources may be limited.
However, it’s essential to note that the specific maintenance requirements may vary depending on the manufacturer and the application. It is advisable to consult with the coupling manufacturer or supplier to select the most suitable maintenance-free fluid coupling based on the operating conditions and requirements of the machinery or equipment.
Cost Implications of Using Fluid Couplings in Comparison to Other Power Transmission Methods
The cost implications of using fluid couplings in power transmission depend on various factors, including the application requirements, the size of the system, and the operational conditions. While fluid couplings offer several advantages, they may have different cost considerations compared to other power transmission methods like mechanical clutches, VFDs (Variable Frequency Drives), and direct mechanical drives.
1. Initial Investment:
The initial cost of a fluid coupling can be higher than that of a mechanical clutch or a direct mechanical drive. Fluid couplings contain precision components, including the impeller and turbine, which can impact their initial purchase price.
2. Maintenance Costs:
Fluid couplings are generally considered to have lower maintenance costs compared to mechanical clutches. Mechanical clutches have wear and tear components that may require more frequent replacements, leading to higher maintenance expenses over time.
3. Energy Efficiency:
Fluid couplings are highly efficient in power transmission, especially during soft-start applications. Their ability to reduce shock loads and provide a smooth acceleration can result in energy savings and operational cost reductions.
4. Space and Weight:
Fluid couplings are usually more compact and lighter than some mechanical clutches, which can be advantageous in applications with space constraints or weight limitations.
5. Specific Application Considerations:
The suitability and cost-effectiveness of fluid couplings versus other power transmission methods can vary based on specific application requirements. For example, in soft-start applications, fluid couplings may be the preferred choice due to their ability to reduce mechanical stress and protect connected equipment.
6. Lifespan and Reliability:
While the initial cost of a fluid coupling might be higher, their longevity and reliability can lead to lower overall life cycle costs compared to other power transmission methods.
In conclusion, the cost implications of using fluid couplings in power transmission depend on the particular application and the total cost of ownership over the equipment’s lifespan. Although fluid couplings may have a higher initial investment, their long-term reliability, energy efficiency, and lower maintenance costs can make them a cost-effective choice in many industrial applications.
Environmental Concerns Related to Fluid Coupling Operation
Fluid couplings are generally considered environmentally friendly and pose minimal direct environmental concerns during their operation. They do not contain hazardous materials or produce harmful emissions, making them a relatively safe choice for power transmission systems.
However, it is essential to consider some potential indirect environmental impacts associated with the use of fluid couplings in certain applications:
- Energy Efficiency: As discussed earlier, fluid couplings can improve energy efficiency in power transmission systems. By reducing energy wastage and optimizing torque transmission, they indirectly contribute to lower energy consumption. Energy efficiency is crucial in industries where high power consumption may have environmental implications due to increased energy demand from power plants.
- Maintenance Practices: Regular maintenance is essential to ensure optimal performance and longevity of fluid couplings. Proper maintenance reduces the risk of leaks and other potential issues that could lead to fluid spillage. Implementing sound maintenance practices can prevent environmental contamination and contribute to sustainable operations.
- Fluid Selection: The choice of fluid used in the coupling can impact the environment. While most fluid couplings use environmentally safe hydraulic fluids, it is essential to ensure that the selected fluid complies with environmental regulations and does not pose any environmental hazards if accidentally released.
- End-of-Life Disposal: At the end of their lifecycle, fluid couplings may need to be disposed of properly. The recycling or disposal of fluid couplings should follow local environmental regulations to minimize any potential environmental impact.
Overall, fluid couplings themselves are not a significant source of environmental concerns. Still, it is essential to consider their indirect impacts, such as energy efficiency, maintenance practices, fluid selection, and end-of-life disposal, to ensure responsible and environmentally conscious use.
editor by CX 2024-05-07
China Professional CHINAMFG Customized Friction Coupler, Conveyor Accessories, Hydraulic Fluid Coupling
Product Description
Densen Customized MOL Hydraulic Fluid Coupling For Belt Conveyor Machine,Friction Coupling Manufacture
| Product Name | Hydraulic coupling device for Coal mine scraper conveyor, Fricton Coupling,Friction Coupler |
| DN mm | 12~160mm |
| Rated Torque | 25~25000 N·m |
| Allowable speed | 15300~1500 N·m |
| Material | 35CrMo/ZG270/45# steel/Aluminum alloy |
| Application | Widely used in metallurgy, mining, engineering and other fields. |
Product show
Company Information
Equipment
Application Case
Typical case of diaphragm coupling applied to variable frequency speed control equipment
JMB type coupling is applied to HangZhou Oilfield Thermal Power Plant
According to the requirements of HangZhou Electric Power Corporation, HangZhou Oilfield Thermal Power Plant should dynamically adjust the power generation according to the load of the power grid and market demand, and carry out the transformation of the frequency converter and the suction fan. The motor was originally a 1600KW, 730RPM non-frequency variable speed motor matched by HangZhou Motor Factory. The speed control mode after changing the frequency is manual control. Press the button speed to increase 10RPM or drop 10RPM. The coupling is still the original elastic decoupling coupling, and the elastic de-coupling coupling after frequency conversion is frequently damaged, which directly affects the normal power generation.
It is found through analysis that in the process of frequency conversion speed regulation, the pin of the coupling can not bear the inertia of the speed regulation process (the diameter of the fan impeller is 3.3 meters) and is cut off, which has great damage to the motor and the fan.
Later, they switched to the JMB460 double-diaphragm wheel-type coupling of our factory (patent number: ZL.99246247.9). After 1 hour of destructive experiment and more than 1 year of operation test, the equipment is running very well, and there is no Replace the diaphragm. 12 units have been rebuilt and the operation is in good condition.
Other Application Case
Spare parts
Packaging & Shipping
Why Choose Us
1. One stop service:
We have 5 own factories and 50+ sub-contractors located in different areas of China to offer you one-stop manufacturing and purchasing services to help you save time and reduce procurement cost.
2. Your eyes in China:
Our commitment to quality permeates from quoting, scheduling, production, inspection to deliver into your warehouse, our QC team will remark the errors if has on QC documents for your checking before delivery as your 3rd party.
3. Your R&Dconsultant:
With professional engineers team and 29 years manufacture experience ,we would help you work out problems during new parts’ development, optimize design and recommend the most cost-effective solution.
4. Your Emergency Solver:
With continued grown factories team and our QC teams located in different areas, if customers need to expedite the delivery, we would be able to adopt another factory to produce together immediately.
5. Quality Guaranty:
No matter how long time the products delivered, we are responsible for the quality. In case the products be rejected, we would replace them or return fund according to your demand without hesitation
FAQQ1. Are you a manufacturer or a trader?
Manufacture, we have 5 own foundries, 4 in ZheJiang Province, 1 in ZHangZhoug Province
Q2. Do you have MOQ request?
1 pcs per order is ok with us , unless material is seldom used.
Q3. If I only have a sample,without drawings, can you quote then manufacture for me?
Just send us the sample, we would have the sample simulated and measured by professional equipment then issue formal drawings for
you , at the same time, we could help you optimize the design according to your demand and related processes’ feasibility.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Noise and Vibration Issues with Fluid Couplings
Fluid couplings are generally designed to operate smoothly and quietly, but certain factors may lead to noise or vibration issues in some cases:
- Imbalanced Components: If the components of the fluid coupling, such as the impeller and runner, are not balanced properly, it can result in vibrations during operation. Regular maintenance and balancing can help mitigate this issue.
- High Operating Speeds: At high speeds, fluid couplings can generate more noise and vibration due to increased fluid turbulence. Using damping techniques or selecting appropriate coupling types can help reduce these effects.
- Fluid Level: Incorrect fluid levels in the coupling can lead to inadequate lubrication and cause noise during operation. Regularly checking and maintaining the fluid level can prevent such problems.
- Misalignment: Misalignment between the driving and driven shafts can result in increased noise and vibration. Proper alignment during installation is essential to avoid this issue.
- Fluid Characteristics: The choice of fluid can also impact noise and vibration levels. Using fluids with appropriate viscosity and lubricating properties can help achieve smoother and quieter operation.
- Aging or Contaminated Fluids: Over time, the fluid in the coupling may degrade or become contaminated, leading to increased friction and noise. Regular fluid replacement and maintenance can prevent this problem.
Addressing noise and vibration issues with fluid couplings involves proper installation, regular maintenance, and using high-quality components and fluids. Consulting with manufacturers or experts can help identify and resolve any specific noise or vibration concerns in the power transmission system.
Real-World Case Studies: Improved Performance with Fluid Couplings
Fluid couplings have been widely adopted in various industries, and numerous real-world case studies demonstrate their positive impact on performance and efficiency. Here are a few examples:
Case Study 1: Mining Conveyor System
In a large mining operation, a conveyor system used to transport heavy loads of ore experienced frequent starts and stops due to fluctuating material supply. The abrupt starting and stopping led to significant wear and tear on the conveyor components, causing frequent breakdowns and maintenance downtime.
After installing fluid couplings at critical points in the conveyor system, the soft start and stop capability of the fluid couplings significantly reduced the mechanical stress during operation. This led to a smoother material flow, reduced conveyor wear, and extended equipment life. Additionally, the fluid couplings’ overload protection feature prevented damage to the conveyor during peak loads, ensuring uninterrupted production.
Case Study 2: Marine Propulsion System
In a marine vessel equipped with traditional direct drive systems, the crew faced challenges in maneuvering the ship efficiently. The fixed propeller arrangement made it challenging to control the vessel’s speed and direction accurately, leading to increased fuel consumption and decreased maneuverability.
By retrofitting the vessel’s propulsion system with fluid couplings, the ship’s performance improved significantly. The fluid couplings allowed for flexible and smooth speed control, enabling precise maneuvering and reduced fuel consumption. The ability to adjust the load on the propeller enhanced the vessel’s overall efficiency, resulting in reduced operating costs and improved environmental sustainability.
Case Study 3: Industrial Pumping Station
In an industrial pumping station, the constant starting and stopping of the pumps caused water hammer and pressure surges within the pipeline network. The sudden hydraulic shocks led to pipe bursts, valve failures, and increased energy consumption.
After implementing fluid couplings in the pump drive systems, the pumps could be softly started and stopped. The fluid couplings’ torque control capabilities ensured a gradual increase in pump speed, eliminating water hammer and pressure surges. As a result, the pumping station’s reliability improved, maintenance costs decreased, and the energy consumption reduced due to smoother pump operations.
These case studies demonstrate the positive effects of using fluid couplings in various applications. They highlight how fluid couplings contribute to improved performance, reduced mechanical stress, enhanced control, and cost savings in industrial machinery and systems.
“`
What is a Fluid Coupling and How Does It Work?
A fluid coupling is a type of hydraulic device used to transmit torque and power between two shafts without direct mechanical contact. It consists of three main components: the impeller, the turbine, and the housing. Fluid couplings are commonly used in various industrial applications, such as heavy machinery, conveyors, and automotive drivetrains.
Working Principle: The fluid coupling operates based on the principle of hydrodynamic power transmission. It uses a hydraulic fluid (usually oil) to transfer torque from the driving shaft (input) to the driven shaft (output).
1. Impeller: The impeller is mounted on the input shaft and is connected to the prime mover (e.g., an electric motor or an engine). When the prime mover rotates the impeller, it creates a swirling motion in the hydraulic fluid.
2. Turbine: The turbine is connected to the output shaft and is responsible for transmitting the torque to the driven system. The swirling motion of the hydraulic fluid generated by the impeller causes the turbine to rotate.
3. Fluid Filling: The area between the impeller and the turbine is filled with hydraulic fluid. As the impeller rotates, it creates a vortex in the fluid, which in turn causes the turbine to rotate.
4. Fluid Coupling Working: As the impeller and turbine are enclosed in the housing, the hydraulic fluid transfers rotational energy from the impeller to the turbine without any direct physical connection. The fluid coupling allows some slip between the impeller and the turbine, which enables smooth torque transmission, dampens shock loads, and provides overload protection.
5. Slip: Under normal operating conditions, there is a slight speed difference (slip) between the impeller and the turbine. This slip allows the fluid coupling to absorb shock loads and dampen vibrations, protecting the connected machinery from sudden jolts and overloads.
Fluid couplings are advantageous in applications where a gradual start-up and controlled acceleration are required. They provide a smoother and more flexible power transmission compared to direct mechanical couplings like gear couplings or belt drives.
However, it’s important to note that fluid couplings have some energy loss due to the slip, which can result in reduced efficiency compared to direct mechanical couplings like gear couplings or belt drives.
editor by CX 2024-05-06
China Professional Tower Crane Fluid Coupling Plastic Rubber Coupling Coupler for Tower Crane
Product Description
Tower Crane Fluid Coupling Plastic Rubber Coupling Coupler for Tower Crane
Product Description
- Soft start and stop, with the help of advance VFD control. The speed can be set at 0-34m/min as required without limitation.
Company Profile
HangZhou CHINAMFG Century Machinery Co., LTD is a professional factory of construction hoist, which is integrating product design, manufacturing, sales, lease, and maintenance. We provide safe and reliable vertical lifting solutions for passenger and goods in domestic and oversea, based on our professional research and development team. The company has complete processing equipment, strong technical force, and skilled operation staff. We strictly follow the national standards to produce products to ensure quality and provide users with advanced and practical equipment to meet their demands.
Certifications
Customer Visit Photos
FAQ
Tower Crane Fluid Coupling Plastic Rubber Coupling Coupler for Tower Crane
1. Are you manufacturer or the trader?
We are manufacturer with 14 years maker experiences, have advanced production line and inspection device. Our Research and development team have got many praise from customers.
2. What are your main products?
We produce Construction Hoist (also called construction elevator, construction lift) and spare parts of it.
3. Do your products have some certificates?
Yes. Our Construction Hoist have passed CE ,ISO Certificates.
4. What are the payment terms and the delivery time?
Payment terms are T/T and LC. We will ship the cargo within 20-30 days after receiving the 30% deposit.
5.Quotation request:
If you are interested in our Construction hoist, please provide the following parameters:
1) Lift height (m)
2) Load capacity (ton)
3) Double cage or single cage
4) Mast tower coat: Painting spray or hot galvanized?
5) Using temprature?
6) Local power supply (V, Hz)
7) Is there any space limited for your construction site? If yes, give us a brief drawing to show the space pls
8) Other special equipments.
9) FOB or CIF price? If CIF , pls let us know your destination port.
We will provide best price once confirmed the above. You can get our feedback within 12 hours !
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Fluid Couplings in Conjunction with Electric Motors
Yes, fluid couplings can be used in conjunction with electric motors to provide a reliable and efficient power transmission solution. When coupled with an electric motor, the fluid coupling serves as a mechanical torque converter, enabling smooth start-ups and gradual acceleration of the driven load.
The combination of a fluid coupling and an electric motor offers several advantages:
- Soft Start: When the electric motor is switched on, it accelerates gradually as the fluid coupling allows the torque to build up slowly. This soft start feature reduces mechanical stress on the driven equipment and minimizes the impact on the electrical supply, preventing voltage drops and surges.
- Overload Protection: Fluid couplings can automatically disengage when the load exceeds a certain threshold, providing overload protection to both the motor and the driven equipment. This feature helps prevent damage to the system during abrupt load changes or stall conditions.
- Vibration Damping: The fluid in the coupling acts as a damping medium, reducing vibration and shock loads during start-ups and sudden load changes. This contributes to smoother operation and extends the lifespan of the connected machinery.
- Energy Efficiency: By facilitating soft start and controlling torque transmission, fluid couplings improve the energy efficiency of the system. They reduce the inrush current during start-up, which can lead to significant energy savings in the long run.
- Variable Speed Control: In some configurations, fluid couplings can be combined with Variable Frequency Drives (VFDs) to provide variable speed control. The VFD regulates the speed of the electric motor, while the fluid coupling ensures smooth and controlled power transmission to the driven equipment.
Overall, the combination of a fluid coupling with an electric motor is a versatile solution that finds applications in various industries. It allows for reliable and controlled power transmission, protecting both the motor and the driven equipment while improving system efficiency.
Contribution of Fluid Coupling to the Overall Efficiency of a Mechanical System
A fluid coupling plays a crucial role in improving the overall efficiency of a mechanical system, especially in applications where smooth power transmission, soft-starting, and torque control are essential. Here’s how a fluid coupling contributes to system efficiency:
1. Smooth Power Transmission:
Fluid couplings provide a smooth and gradual transfer of power from the driving to the driven machinery. The absence of direct mechanical contact between the input and output shafts reduces shock loads and vibrations, leading to less wear and tear on the connected equipment. This smooth power transmission results in increased system efficiency and reduced downtime.
2. Soft-Start Capability:
Fluid couplings offer soft-starting functionality, which is particularly beneficial for high-inertia or heavy-load applications. During startup, the fluid coupling allows the input shaft to gradually accelerate the output shaft, preventing sudden jerks or torque spikes. Soft-starting not only protects the mechanical components but also reduces energy consumption during the starting phase, contributing to overall efficiency.
3. Torque Control:
Fluid couplings enable precise control over the torque transmitted between the driving and driven machinery. By adjusting the fill level or using variable speed couplings, the torque output can be fine-tuned to match the requirements of the application. This feature ensures optimal performance and energy efficiency, especially in systems where torque demand varies during operation.
4. Overload Protection:
In case of sudden overloads or jamming of the driven machinery, the fluid coupling acts as a torque limiter. It will slip and absorb excess torque, protecting the mechanical system from damage. This overload protection not only safeguards the equipment but also contributes to the longevity and efficiency of the entire system.
5. Heat Dissipation:
Fluid couplings can absorb and dissipate heat generated during continuous operations. This heat dissipation capability prevents the system from overheating, ensuring consistent performance and avoiding thermal damage to the machinery. By maintaining proper operating temperatures, the fluid coupling aids in improving overall efficiency.
6. Energy Savings:
With its ability to reduce shock loads and provide smooth acceleration, a fluid coupling can help save energy during starting and stopping cycles. The elimination of mechanical shocks and vibrations reduces energy losses, resulting in higher overall energy efficiency.
In summary, a fluid coupling enhances the overall efficiency of a mechanical system by providing smooth power transmission, soft-start capability, precise torque control, overload protection, heat dissipation, and energy savings. Its contributions to reduced wear and tear, energy-efficient operations, and enhanced equipment lifespan make it a valuable component in various industrial applications.
Fluid Couplings and Variable Speed Control
Fluid couplings are well-suited for certain applications that require variable speed control. While fluid couplings are primarily designed for smooth power transmission and torque multiplication, they can be used in combination with other devices to achieve variable speed control.
The primary method of achieving variable speed control with a fluid coupling is by using a hydraulic coupling or a hydraulic torque converter. A hydraulic coupling is essentially a fluid coupling with an additional chamber that allows for controlled fluid flow. By adjusting the fluid flow rate, the output speed can be varied, thus providing variable speed control.
Hydraulic torque converters are similar to fluid couplings but have an additional component called a stator. The stator redirects the fluid flow in a way that enhances torque multiplication at low speeds and improves efficiency at high speeds. By altering the stator’s position, the output speed can be varied, enabling variable speed control.
Variable speed control with fluid couplings is often used in applications such as industrial machinery, mining equipment, and certain types of vehicles. It allows for smooth and efficient speed adjustments without the need for mechanical gear changes, providing flexibility in various operating conditions.
However, it’s important to note that while fluid couplings can offer some degree of variable speed control, they are not as versatile as other speed control mechanisms like variable frequency drives (VFDs) or electronic controllers. Therefore, the selection of the appropriate speed control method depends on the specific requirements and characteristics of the application.
editor by CX 2024-05-06
China Standard Female Male Quick Connect Disconnect Dry Break Couplings for Transferring Fluids
Product Description
Product Description
Dry couplings are the smart choice for the transportation of hazardous fluids.Compared with traditional couplings, it greatly improves the connection speed: during the unloading process, the built-in valve of the coupling is closed in advance, avoiding the liquid leakage or volatilization to the surrounding environment, reducing the chance of the operator coming into contact with the toxic medium, and safeguarding the safety of the personnel. The female end of the connection with the pipeline has an integrated swivel function, which reduces the fatigue damage of the pipeline.
Advantages:
√ Easy handling through high transmission ratio
√ Self-locking when fully connected
√ Integrated swivel joint
√ Lightweight
√ Minimal maintenance
√ Field-oriented function principles
√ Approval in accordance to WHG (DIBT-Approval is incl.)
√ Approval in accordance to ATEX Zone 1
Application:
– For fast and secure fluid transfer like lye and acids, fuels and oils, seawater, tap water, waste water, gas, superheated steam, compresses air, LPG, sludge, foodstuffs, pharmaceutical products between pipes, hoses, tanks and equipment.
– Widely used in power station construction, chemical and pharmaceutical industry, oil industry, offshore drilling, shipbuidling, loading/unloading(aircraft, tank trucks, filling stations, ships), tank cleaning, and food beverage industry.
Product Parameters
Dry Coupling Parameters:
| Product name | Dry Quick Break Coupling |
| Customized support | OEM, ODM |
| Place of Origin | ZheJiang , China |
| Technics | Casting |
| Materials | Stainless steel / Brass / AL, More Customized |
| Connection | Male and Female |
| Size | 3/4″-2″ |
→ Click to View More Hoses and Other Fittings.
Cooperation
RUNXI’s products are exported to more than 30 countries, such as Iran, Russia, USA, The UK, DAE, Korea, Vietnam, Iraq, Singapore, Indonesia, Azerbaijan and Japan,and some African countries, etc. We have obtained high praise from clients domestic and abroad due to the excellent quality and competitive price.
At RUNXI & JIAYAO Company, emphasis is placed on human resource development as we believe in the Group’s philosophy “Organization Development through Self Development”. We have competent professionally qualified and experienced staff in each of our functions. The Company assists & encourages its employees for their professional qualifications and also invests in developing staff through in-house, out-sourced and international training.
Company Profile
JIAYAO CO., LTD.(For manufacturing) & HangZhou RUNXI INTERNATIONAL TRADE CO., LTD. (For export) are located in Yuying Street, Guangchuan Town, Jing County, HangZhou City, ZheJiang Province, China. we are a technology-based enterprise which is specialized in the area of R&D, marketing of multiply rubber products, rubber hose production line and telecommunication towers.
Our company specializes in Telecom towers, High pressure hoses, Hydraulic hoses, SAE & DIN series hoses, Drilling Rotary hose, Choke & Kill Line, Bop hoses, Suction and Discharge hose, Fabric hoses, Metal Flexible hose, Fireproof hose, Silicone hose, Hose Assembly, and Hose Production Line, etc.
Packaging & Shipping
Certifications
FAQ
Q1. What is your terms of packing?
A: Generally, we pack our goods in neutral white wearable woven bags. If you have legally registered patent,
we can pack the goods in your branded boxes after getting your authorization letters.
Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages
before you pay the balance.
Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF, DDU.
Q4. How about your delivery time?
A: Generally, it will take 20 to 60 days after receiving your advance payment. The specific delivery time depends
on the items and the quantity of your order.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Noise and Vibration Issues with Fluid Couplings
Fluid couplings are generally designed to operate smoothly and quietly, but certain factors may lead to noise or vibration issues in some cases:
- Imbalanced Components: If the components of the fluid coupling, such as the impeller and runner, are not balanced properly, it can result in vibrations during operation. Regular maintenance and balancing can help mitigate this issue.
- High Operating Speeds: At high speeds, fluid couplings can generate more noise and vibration due to increased fluid turbulence. Using damping techniques or selecting appropriate coupling types can help reduce these effects.
- Fluid Level: Incorrect fluid levels in the coupling can lead to inadequate lubrication and cause noise during operation. Regularly checking and maintaining the fluid level can prevent such problems.
- Misalignment: Misalignment between the driving and driven shafts can result in increased noise and vibration. Proper alignment during installation is essential to avoid this issue.
- Fluid Characteristics: The choice of fluid can also impact noise and vibration levels. Using fluids with appropriate viscosity and lubricating properties can help achieve smoother and quieter operation.
- Aging or Contaminated Fluids: Over time, the fluid in the coupling may degrade or become contaminated, leading to increased friction and noise. Regular fluid replacement and maintenance can prevent this problem.
Addressing noise and vibration issues with fluid couplings involves proper installation, regular maintenance, and using high-quality components and fluids. Consulting with manufacturers or experts can help identify and resolve any specific noise or vibration concerns in the power transmission system.
Safety Features in Modern Fluid Coupling Designs
Modern fluid coupling designs incorporate various safety features to ensure the reliable and secure operation of the equipment. Here are some of the key safety features commonly found in modern fluid couplings:
1. Overload Protection: One of the primary safety features in modern fluid couplings is overload protection. In the event of an abrupt increase in load or torque, the fluid coupling slips, absorbing the excess torque and preventing damage to the connected equipment. This feature safeguards against mechanical failures and protects the machinery.
2. Torque Limiting: Fluid couplings are designed with torque limiting capabilities, which allow them to control the maximum torque transmitted to the driven equipment. By setting the torque limit within a safe operating range, the fluid coupling prevents excessive stresses on the system, ensuring longevity and reliability.
3. Automatic Overheat Protection: Some fluid couplings are equipped with automatic overheat protection mechanisms. If the fluid coupling’s operating temperature exceeds a predefined threshold, the protection system disengages the coupling temporarily until the temperature returns to a safe level. This prevents damage due to overheating and enhances safety.
4. Backstop or Holdback Device: In certain applications where reverse rotation is a concern, fluid couplings may include a backstop or holdback device. This feature prevents the driven equipment from rotating in the opposite direction, enhancing safety during sudden stops or reversals.
5. Fail-Safe Operation: Many modern fluid couplings are designed to operate in a fail-safe manner. In the event of any malfunction or failure, the coupling defaults to a safe mode, allowing the equipment to continue operating at reduced capacity or gradually shut down, avoiding catastrophic failures.
6. Seal Protection: Proper sealing is crucial for fluid couplings, especially in harsh environments. Modern designs often include advanced seal protection features to prevent oil leakage and contamination, ensuring environmental safety and reducing maintenance requirements.
7. Low Noise and Vibration: Reduced noise and vibration levels in fluid couplings contribute to operator safety and comfort. The damping properties of the fluid coupling help minimize vibrations, creating a quieter and more stable working environment.
8. Emergency Stop Capability: Some fluid couplings may have emergency stop provisions to quickly disengage the coupling in critical situations. This feature allows for rapid shutdowns in emergencies, preventing accidents and protecting personnel.
9. Condition Monitoring: Advanced fluid coupling designs may include condition monitoring capabilities. This allows operators to monitor the coupling’s performance, temperature, and other parameters in real-time, facilitating predictive maintenance and avoiding unexpected failures.
Overall, the incorporation of these safety features in modern fluid coupling designs ensures the protection of machinery, operators, and the surrounding environment. These safety measures enhance the reliability, efficiency, and longevity of equipment, making fluid couplings a safe and valuable choice for power transmission in various industrial applications.
Examples of Industries Using Fluid Couplings
Fluid couplings find applications in various industries where smooth power transmission and torque control are required. Some common industries that commonly use fluid couplings include:
- Mining: Fluid couplings are used in mining equipment such as conveyors, crushers, and excavators to provide controlled startup and overload protection.
- Construction: Construction machinery like cranes, loaders, and piling rigs use fluid couplings for efficient power transmission and reduced shock loads.
- Marine: Fluid couplings are employed in marine propulsion systems to optimize engine performance and protect against sudden load changes.
- Steel and Metal Processing: Industries dealing with metal processing use fluid couplings in rolling mills, coilers, and metal forming machines for soft start and overload protection.
- Pulp and Paper: Pulp and paper mills utilize fluid couplings in various equipment, such as chippers, conveyors, and pumps, for smooth power transmission.
- Automotive: In automotive applications, fluid couplings can be found in torque converters, which provide smooth torque transmission in automatic transmissions.
- Energy and Power Generation: Fluid couplings are used in power plants for applications like fans, pumps, and turbines to control power transmission and reduce mechanical stress during startup.
- Wastewater Treatment: Fluid couplings are used in wastewater treatment plants for applications like aerators and pumps, ensuring efficient power transmission and equipment protection.
- Food and Beverage: Industries dealing with food processing and beverage production use fluid couplings in various applications to ensure gentle power transmission and prevent sudden load shocks.
- Chemical and Petrochemical: Fluid couplings are used in pumps and mixers in chemical and petrochemical processing to control torque and protect equipment.
These examples illustrate the versatility of fluid couplings and their widespread use across diverse industries to enhance the efficiency and safety of power transmission systems.
editor by CX 2024-05-03
China best CHINAMFG Customized Fluid Hydro Coupling, Yox Couplings, Fluid Drive Couplings
Product Description
Densen Customized fluid hydro coupling,yox couplings,fluid drive couplings
| Product Name | Fluid coupling,constant fluid coupling,fluid coupling yox |
| DN mm | 16~190mm |
| Rated Torque | 40~25000 N·m |
| Allowable speed | 4500~200 kN·m |
| Material | 45#steel |
| Application | Widely used in metallurgy, mining, engineering and other fields. |
Product show
Company Information
Equipment
Application Case
Typical case of diaphragm coupling applied to variable frequency speed control equipment
JMB type coupling is applied to HangZhou Oilfield Thermal Power Plant
According to the requirements of HangZhou Electric Power Corporation, HangZhou Oilfield Thermal Power Plant should dynamically adjust the power generation according to the load of the power grid and market demand, and carry out the transformation of the frequency converter and the suction fan. The motor was originally a 1600KW, 730RPM non-frequency variable speed motor matched by HangZhou Motor Factory. The speed control mode after changing the frequency is manual control. Press the button speed to increase 10RPM or drop 10RPM. The coupling is still the original elastic decoupling coupling, and the elastic de-coupling coupling after frequency conversion is frequently damaged, which directly affects the normal power generation.
It is found through analysis that in the process of frequency conversion speed regulation, the pin of the coupling can not bear the inertia of the speed regulation process (the diameter of the fan impeller is 3.3 meters) and is cut off, which has great damage to the motor and the fan.
Later, they switched to the JMB460 double-diaphragm wheel-type coupling of our factory (patent number: ZL.99246247.9). After 1 hour of destructive experiment and more than 1 year of operation test, the equipment is running very well, and there is no Replace the diaphragm. 12 units have been rebuilt and the operation is in good condition.
Other Application Case
Spare parts
Packaging & Shipping
Contact us
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Can you explain the Concept of Slip in a Fluid Coupling?
In a fluid coupling, slip refers to the relative speed difference between the impeller and the runner. When the impeller, which is connected to the driving shaft, rotates, it induces the flow of hydraulic fluid inside the coupling. This fluid flow in turn drives the rotation of the runner, which is connected to the driven shaft.
However, due to the operating principle of fluid couplings, there is always a certain amount of slip between the impeller and the runner. This slip occurs because the fluid coupling needs to allow for a small speed difference in order to transmit torque smoothly.
During startup or under heavy load conditions, the impeller’s rotational speed may be slightly higher than the runner’s rotational speed. This speed difference causes the hydraulic fluid to circulate between the impeller and the runner, generating hydrodynamic forces that transmit torque from the driving shaft to the driven shaft.
Slip is an inherent and controlled characteristic of fluid couplings, and it is essential for their smooth operation. However, excessive slip can lead to energy losses and reduced efficiency. Therefore, fluid couplings are designed to have an optimal slip value for specific applications, balancing the need for torque transmission and energy efficiency.
Safety Features in Modern Fluid Coupling Designs
Modern fluid coupling designs incorporate various safety features to ensure the reliable and secure operation of the equipment. Here are some of the key safety features commonly found in modern fluid couplings:
1. Overload Protection: One of the primary safety features in modern fluid couplings is overload protection. In the event of an abrupt increase in load or torque, the fluid coupling slips, absorbing the excess torque and preventing damage to the connected equipment. This feature safeguards against mechanical failures and protects the machinery.
2. Torque Limiting: Fluid couplings are designed with torque limiting capabilities, which allow them to control the maximum torque transmitted to the driven equipment. By setting the torque limit within a safe operating range, the fluid coupling prevents excessive stresses on the system, ensuring longevity and reliability.
3. Automatic Overheat Protection: Some fluid couplings are equipped with automatic overheat protection mechanisms. If the fluid coupling’s operating temperature exceeds a predefined threshold, the protection system disengages the coupling temporarily until the temperature returns to a safe level. This prevents damage due to overheating and enhances safety.
4. Backstop or Holdback Device: In certain applications where reverse rotation is a concern, fluid couplings may include a backstop or holdback device. This feature prevents the driven equipment from rotating in the opposite direction, enhancing safety during sudden stops or reversals.
5. Fail-Safe Operation: Many modern fluid couplings are designed to operate in a fail-safe manner. In the event of any malfunction or failure, the coupling defaults to a safe mode, allowing the equipment to continue operating at reduced capacity or gradually shut down, avoiding catastrophic failures.
6. Seal Protection: Proper sealing is crucial for fluid couplings, especially in harsh environments. Modern designs often include advanced seal protection features to prevent oil leakage and contamination, ensuring environmental safety and reducing maintenance requirements.
7. Low Noise and Vibration: Reduced noise and vibration levels in fluid couplings contribute to operator safety and comfort. The damping properties of the fluid coupling help minimize vibrations, creating a quieter and more stable working environment.
8. Emergency Stop Capability: Some fluid couplings may have emergency stop provisions to quickly disengage the coupling in critical situations. This feature allows for rapid shutdowns in emergencies, preventing accidents and protecting personnel.
9. Condition Monitoring: Advanced fluid coupling designs may include condition monitoring capabilities. This allows operators to monitor the coupling’s performance, temperature, and other parameters in real-time, facilitating predictive maintenance and avoiding unexpected failures.
Overall, the incorporation of these safety features in modern fluid coupling designs ensures the protection of machinery, operators, and the surrounding environment. These safety measures enhance the reliability, efficiency, and longevity of equipment, making fluid couplings a safe and valuable choice for power transmission in various industrial applications.
Applications of Fluid Couplings in Industrial Machinery
Fluid couplings are widely used in various industrial machinery and equipment due to their unique characteristics and benefits. Some common applications include:
- Conveyors: Fluid couplings are used in conveyor systems to provide smooth start-ups and overload protection. They help in preventing damage to the conveyor belts and equipment during sudden starts and stops.
- Pumps: Fluid couplings are employed in pumps to control the acceleration and deceleration of the pump impeller. This ensures a gradual and controlled flow of fluids, reducing water hammer and pressure surges.
- Fans: Industrial fans often use fluid couplings to regulate fan speed and avoid abrupt changes in airflow, which can cause mechanical stress and system instability.
- Mining Equipment: Fluid couplings are used in mining machinery, such as crushers and conveyors, to protect the drivetrain from shock loads and to enhance equipment reliability.
- Marine Propulsion Systems: In marine applications, fluid couplings are used in propulsion systems to provide smooth engagement of the propeller, protecting the engine and transmission.
- Power Plants: Fluid couplings are utilized in power plants for boiler feed pumps, induced draft fans, and other equipment to achieve smooth operation and prevent sudden stress on mechanical components.
- Steel Industry: In steel mills, fluid couplings are employed in various equipment, including rolling mills and continuous casting machines, to protect the machinery and enhance productivity.
- Automotive: Fluid couplings are used in automatic transmissions to smoothly transmit power from the engine to the wheels, allowing smooth gear changes and preventing driveline shock.
- Wood Processing: In wood processing equipment, such as chippers and saws, fluid couplings are used to protect the equipment from shock loads and to achieve efficient power transmission.
Overall, fluid couplings play a crucial role in a wide range of industrial machinery applications, providing enhanced protection, smoother operation, and increased equipment longevity.
editor by CX 2024-05-03
China high quality Tri Clamp Fitting Fluid Safety Food Grade Tc Coupling Sanitary Coupling
Product Description
Tri clamp fitting fluid safety food grade TC coupling sanitary coupling
The standard of tri clamp fitting is 3A or ISO. Material is stainless steel AISI 316 / 1.4408. Tri clamp fitting is also called tri clover. It is connected quickly by clamping tightly, or welding. Working pressure is 250 Psi. Materials are made of acid and alkali resistant stainless steel, and the joint surface is processed precisely. The sealing parts are made of food grade silicone rubber or polytetrafluoroethylene gasket, which is up to food standard. It is widely used in industries of food, beverage, dairy, pharmaceutical, beer, biomedical cosmetics, etc.
Sanitary Fittings Standard: 3A,ISO,DIN,SMS,RJT,IDF,BS,JIS
Material: Stainless Steel 316L / 304
Gasket:silicon rubber, EPDM, PTFE
SIZE: 1/4″ – 4″ (DN6 – DN100)
working pressure: 250Psi
Application: widely used in beverage, dairy, food, pharmacy, beer, biomedical cosmetics and other industries.
Advantages: corrosion resistance, health, prevent liquid retention, leak proof, safe and reliable use.
Our Advantage
We are experienced as we have been in this industry as a manufacturer for more than 10 years. Both of quality and service are highly guaranteed. Absolutely prompt delivery. We can produce according to specific drawings from customers. Welcome OEM/ODM project. Strict control on quality. High efficient and well trained sale service team. ISO9001, CE and SGS certified.
FAQ
1.Q: Are you a producer or trading company?
A: We are an experienced manufacturer. We own production line and kinds of machines.
2. Can you make our specific logo on the part?
Yes please provide me your logo and we will make your logo on the part.
3. Can you manufacture products according to my drawings?
Yes we can manufacturer according to client’s drawings if drawings or samples are available. We are experienced enough to make new tools.
4. Q: Can I get some samples?
A: We are honored to offer you our samples. Normally it is for free like 3-5 pcs. It is charged if the samples are more than 5 pcs. Clients bear the freight cost.
5. Q: How many days do you need to finish an order?
A: Normally it takes about 30 days to finish the order. It takes more time around CHINAMFG season, or if the order involves many kinds of different products.
6. what kind of rubber washer do you apply to camlock couplings?
Normally we use NBR gasket.
product-list-1.html /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Factors to Consider when Choosing between a Fluid Coupling and a VFD (Variable Frequency Drive)
When selecting between a fluid coupling and a VFD for a power transmission application, several factors should be taken into account:
- Speed Control Requirements: Consider whether variable speed control is essential for your application. VFDs are excellent for applications that require precise and flexible speed control, while fluid couplings typically offer limited speed control capabilities.
- Energy Efficiency: Evaluate the energy efficiency requirements of your system. VFDs can offer higher energy efficiency by allowing the motor to run at optimal speeds, whereas fluid couplings introduce some energy losses due to slip.
- Starting Torque: Examine the starting torque requirements of the driven load. Fluid couplings can provide high starting torque and smooth acceleration, which may be advantageous for applications with high inertia loads.
- Overload Protection: Consider the need for overload protection. Fluid couplings inherently provide some protection against shock loads by allowing slip, while VFDs may require additional protective mechanisms.
- Maintenance and Service: Evaluate the maintenance and service requirements of both systems. Fluid couplings are generally simpler and require less maintenance compared to VFDs, which involve electronic components.
- Cost: Compare the initial and long-term costs of both options. VFDs often have higher upfront costs but can provide significant energy savings in the long run, while fluid couplings may have lower initial costs but could lead to higher energy consumption.
Ultimately, the choice between a fluid coupling and a VFD depends on the specific needs of your application. Each option has its advantages and limitations, and a thorough analysis of the operating conditions and performance requirements will help determine the most suitable solution for your system.
Cost Implications of Using Fluid Couplings in Comparison to Other Power Transmission Methods
The cost implications of using fluid couplings in power transmission depend on various factors, including the application requirements, the size of the system, and the operational conditions. While fluid couplings offer several advantages, they may have different cost considerations compared to other power transmission methods like mechanical clutches, VFDs (Variable Frequency Drives), and direct mechanical drives.
1. Initial Investment:
The initial cost of a fluid coupling can be higher than that of a mechanical clutch or a direct mechanical drive. Fluid couplings contain precision components, including the impeller and turbine, which can impact their initial purchase price.
2. Maintenance Costs:
Fluid couplings are generally considered to have lower maintenance costs compared to mechanical clutches. Mechanical clutches have wear and tear components that may require more frequent replacements, leading to higher maintenance expenses over time.
3. Energy Efficiency:
Fluid couplings are highly efficient in power transmission, especially during soft-start applications. Their ability to reduce shock loads and provide a smooth acceleration can result in energy savings and operational cost reductions.
4. Space and Weight:
Fluid couplings are usually more compact and lighter than some mechanical clutches, which can be advantageous in applications with space constraints or weight limitations.
5. Specific Application Considerations:
The suitability and cost-effectiveness of fluid couplings versus other power transmission methods can vary based on specific application requirements. For example, in soft-start applications, fluid couplings may be the preferred choice due to their ability to reduce mechanical stress and protect connected equipment.
6. Lifespan and Reliability:
While the initial cost of a fluid coupling might be higher, their longevity and reliability can lead to lower overall life cycle costs compared to other power transmission methods.
In conclusion, the cost implications of using fluid couplings in power transmission depend on the particular application and the total cost of ownership over the equipment’s lifespan. Although fluid couplings may have a higher initial investment, their long-term reliability, energy efficiency, and lower maintenance costs can make them a cost-effective choice in many industrial applications.
Disadvantages and Limitations of Fluid Couplings
While fluid couplings offer numerous advantages, they also have some disadvantages and limitations that should be considered for specific applications:
- Power Loss: Fluid couplings introduce a power loss due to the slip that occurs during power transmission. This power loss can reduce the overall efficiency of the system, especially in applications with high-speed variations.
- Torque Multiplication: Unlike torque converters, fluid couplings have limited torque multiplication capabilities. They do not provide as much torque increase at low speeds, which may be necessary for certain heavy-load applications.
- Temperature Sensitivity: Fluid couplings are sensitive to temperature changes. In extremely hot or cold conditions, the viscosity of the fluid may vary, affecting the coupling’s performance.
- Fluid Contamination: Contaminants in the fluid can adversely affect the performance and lifespan of the fluid coupling. Regular maintenance and monitoring of the fluid quality are essential to prevent potential issues.
- Speed Limitations: Fluid couplings may have speed limitations in certain applications. High-speed operations can lead to centrifugal forces that may affect the coupling’s behavior.
- Complexity in Control: In some cases, controlling the output speed of the fluid coupling can be more challenging compared to other types of couplings. This complexity may require additional control mechanisms.
- Cost: Fluid couplings can be more expensive than some mechanical couplings, such as belt and chain drives. The initial cost and ongoing maintenance expenses should be considered in the selection process.
Despite these limitations, fluid couplings remain a popular choice in many industrial applications, thanks to their smooth power transmission, overload protection, and torsional vibration damping capabilities. The decision to use a fluid coupling should be based on a thorough understanding of the specific requirements and operating conditions of the machinery or equipment.
editor by CX 2024-05-02
China best Newest Sliver Rigid Fluid Diaphragm Coupling
Product Description
Diaphragm Coupling Shaft Coupling (JMI)
JM Series Diaphragm Coupling of flexible metal flexible coupling, which rely on the metal diaphragm to transmit torque from the main connection, motivation, has the advantages of elastic damping and no lubrication, no noise, is an ideal product for replacing the gear coupling and coupling current. It can compensate the axial, radial and angular deviation caused by the manufacturing error, installation error, bearing deformation and the change of temperature rise.
The main characteristics of JM Series Diaphragm Coupling:
1.Compensation 2 axis misalignment of the ability, and tooth type coupling can be much more than a double angle displacement, radial displacement of the small, flexible, allowing a certain axial, radial and angular displacement.
2. Obvious damping effect, no noise, no wear and tear.
3.High transmission efficiency, up to 99.86%. Especially suitable for medium and high speed high power transmission.
4.Adapt to high temperature (-80+300) and harsh environment, and can be in shock, vibration, safety and dynamic conditions.
5.Simple structure, light weight, small size, convenient assembly and disassembly. Without moving the machine can be disassembled (with intermediate type), no need of lubrication.
6.Accurately convey the rotational speed, the operation has not turned bad, can be used for the transmission of precision machinery.
JM series diaphragm flexible coupling is widely used in machinery and equipment industry, metallurgy, mines, petroleum, chemical, electric power, shipbuilding, lifting transport, textile, light industry, agricultural machinery, printing machinery and water pump, fan, etc. in the transmission of power machine.
|
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Detailed Photos
Company Profile
HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.
Our Services
1. Design Services
Our design team has experience in Cardan shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.
2. Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping
3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.
4. Research & Development
We usually research the new needs of the market and develop new models when there are new cars in the market.
5. Quality Control
Every step should be a particular test by Professional Staff according to the standard of ISO9001 and TS16949.
FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all customers with customized PDF or AI format artwork.
Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have an excellent price principle, when you make the bulk order the cost of the sample will be deducted.
Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 6: What is the MOQ?
A: Usually our MOQ is 1pcs.
Q 7: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.
Q 8: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 9: What’s your payment?
A:1) T/T.
♦Contact Us
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Contribution of Fluid Coupling to the Longevity of Connected Equipment
A fluid coupling plays a crucial role in enhancing the longevity and protecting the connected equipment by providing the following benefits:
- Shock Load Damping: When the equipment starts or stops, there can be sudden changes in torque, resulting in shock loads. The fluid coupling absorbs and dampens these shock loads, reducing stress and wear on the connected equipment.
- Torsional Vibration Damping: Torsional vibrations can occur during the operation of the connected equipment, which can be damaging over time. The fluid coupling acts as a torsional damper, reducing these vibrations and preventing potential fatigue failure in the equipment.
- Overload Protection: In case of sudden overloads or jamming of the connected equipment, the fluid coupling can slip and decouple the load, protecting both the equipment and the driving motor from excessive stress and damage.
- Smooth Startup: During startup, the fluid coupling allows a gradual increase in torque, enabling a smooth and controlled acceleration of the connected equipment. This eliminates sudden jerks and reduces mechanical stress during the startup phase.
- Load Distribution: The fluid coupling distributes the load evenly across the connected equipment, minimizing wear and tear on specific components and extending the overall lifespan of the machinery.
- Reduced Maintenance: By reducing shock loads and vibrations, the fluid coupling helps decrease the frequency of maintenance and repairs required for the connected equipment, resulting in cost savings and improved uptime.
- Energy Efficiency: The fluid coupling allows for efficient power transmission by reducing losses during startup and load changes. This, in turn, helps in lowering the overall energy consumption of the system and contributes to equipment longevity.
- Contamination Prevention: The fluid coupling encapsulates the driving and driven components, providing a barrier that helps prevent contaminants such as dust, dirt, and moisture from entering the equipment’s internal components. This protection can extend the life of bearings and other sensitive parts.
Overall, a fluid coupling acts as a protective intermediary between the driving motor and the connected equipment, enhancing the system’s reliability, efficiency, and longevity by mitigating the effects of shocks, vibrations, and overloads.
Real-World Case Studies: Improved Performance with Fluid Couplings
Fluid couplings have been widely adopted in various industries, and numerous real-world case studies demonstrate their positive impact on performance and efficiency. Here are a few examples:
Case Study 1: Mining Conveyor System
In a large mining operation, a conveyor system used to transport heavy loads of ore experienced frequent starts and stops due to fluctuating material supply. The abrupt starting and stopping led to significant wear and tear on the conveyor components, causing frequent breakdowns and maintenance downtime.
After installing fluid couplings at critical points in the conveyor system, the soft start and stop capability of the fluid couplings significantly reduced the mechanical stress during operation. This led to a smoother material flow, reduced conveyor wear, and extended equipment life. Additionally, the fluid couplings’ overload protection feature prevented damage to the conveyor during peak loads, ensuring uninterrupted production.
Case Study 2: Marine Propulsion System
In a marine vessel equipped with traditional direct drive systems, the crew faced challenges in maneuvering the ship efficiently. The fixed propeller arrangement made it challenging to control the vessel’s speed and direction accurately, leading to increased fuel consumption and decreased maneuverability.
By retrofitting the vessel’s propulsion system with fluid couplings, the ship’s performance improved significantly. The fluid couplings allowed for flexible and smooth speed control, enabling precise maneuvering and reduced fuel consumption. The ability to adjust the load on the propeller enhanced the vessel’s overall efficiency, resulting in reduced operating costs and improved environmental sustainability.
Case Study 3: Industrial Pumping Station
In an industrial pumping station, the constant starting and stopping of the pumps caused water hammer and pressure surges within the pipeline network. The sudden hydraulic shocks led to pipe bursts, valve failures, and increased energy consumption.
After implementing fluid couplings in the pump drive systems, the pumps could be softly started and stopped. The fluid couplings’ torque control capabilities ensured a gradual increase in pump speed, eliminating water hammer and pressure surges. As a result, the pumping station’s reliability improved, maintenance costs decreased, and the energy consumption reduced due to smoother pump operations.
These case studies demonstrate the positive effects of using fluid couplings in various applications. They highlight how fluid couplings contribute to improved performance, reduced mechanical stress, enhanced control, and cost savings in industrial machinery and systems.
“`
Environmental Concerns Related to Fluid Coupling Operation
Fluid couplings are generally considered environmentally friendly and pose minimal direct environmental concerns during their operation. They do not contain hazardous materials or produce harmful emissions, making them a relatively safe choice for power transmission systems.
However, it is essential to consider some potential indirect environmental impacts associated with the use of fluid couplings in certain applications:
- Energy Efficiency: As discussed earlier, fluid couplings can improve energy efficiency in power transmission systems. By reducing energy wastage and optimizing torque transmission, they indirectly contribute to lower energy consumption. Energy efficiency is crucial in industries where high power consumption may have environmental implications due to increased energy demand from power plants.
- Maintenance Practices: Regular maintenance is essential to ensure optimal performance and longevity of fluid couplings. Proper maintenance reduces the risk of leaks and other potential issues that could lead to fluid spillage. Implementing sound maintenance practices can prevent environmental contamination and contribute to sustainable operations.
- Fluid Selection: The choice of fluid used in the coupling can impact the environment. While most fluid couplings use environmentally safe hydraulic fluids, it is essential to ensure that the selected fluid complies with environmental regulations and does not pose any environmental hazards if accidentally released.
- End-of-Life Disposal: At the end of their lifecycle, fluid couplings may need to be disposed of properly. The recycling or disposal of fluid couplings should follow local environmental regulations to minimize any potential environmental impact.
Overall, fluid couplings themselves are not a significant source of environmental concerns. Still, it is essential to consider their indirect impacts, such as energy efficiency, maintenance practices, fluid selection, and end-of-life disposal, to ensure responsible and environmentally conscious use.
editor by CX 2024-05-02